We manufacture test-ready prototype devices for life science and diagnostic teams.

Precision microfeature molding, bonding, and assembly from design feasibility to scalable production.
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Complex designs. Manufacturable solutions.

Teams come to Edge when their project demands precision at the micron scale — features, tolerances, and assemblies that other manufacturers can't or won't take on. Whether you're early in prototyping or ready to scale, we engage at the stage where it matters most.

 

Capabilities

Microfeature & compression molding

Single-digit micron feature resolution in thermoplastics. High aspect ratio features, zero draft angle, and multiple feature depths in a single shot — geometries that were previously only achievable at lab scale. All molding and manufacturing performed in an ISO Class 7 cleanroom.

Bonding & assembly

Five bonding technologies — thermal, solvent, adhesive, PSA tapes, and laser welding — with precise location bonding and low-deformation methods. Some teams come to Edge exclusively for bonding, no molding required. We assemble components into pressure-tested, production-quality, test-ready solutions.

Injection molding

Production-scale injection molding through our 48,000 sq ft ISO-certified facility in Sano, Japan. Capacity over 1 million pieces per year. A defined pathway for the highest quality COP injection molded production.

Design & DFM review

Our engineers work with your team to optimize designs for manufacturability before tooling begins. We review feasibility across multiple designs in parallel and can pivot to meet regulatory requirements and product specifications.

Bring us your design at any stage.

Most teams reach out when they're still figuring things out — designs are early, requirements are evolving, and they're not sure what can actually be molded. That's exactly the right time to talk.

You have a concept or early prototype
You're working in PDMS or another lab-scale material and want to know if your design can be molded in production-ready thermoplastic. We have a direct roadmap from PDMS to plastic — we get a lot of inquiries for this, and it's one of the things we do best.

You have a design and need a manufacturing partner
Your design has microfeatures, complex geometries, or bonding requirements that other manufacturers can't or won't take on. We review feasibility, recommend materials and processes, and build test-ready prototypes.

You have a validated prototype and need to scale
You need a partner who understands the full journey from prototype to high-volume manufacturing. We offer defined stages from prototyping through pilot, validation, and production transfer.

 

The Latest From Edge Precision

Cyclo Olefin Polymer (COP): Key Benefits for Medical Applications
Cyclo Olefin Polymer (COP
Cyclo Olefin Polymer (COP)

Cyclo Olefin Polymer (COP): Key Benefits for Medical Applications

Learn what Cyclo Olefin Polymer (COP) is, why it’s used in medical and diagnostic devices, and evaluate real COP samples from Edge Precision.

ZEON acquires patents for Deterministic Cell Separation technology from GPB Scientific, Inc. ‐ Accelerating cell therapy through innovation
Company News Press Release

ZEON acquires patents for Deterministic Cell Separation technology from GPB Scientific, Inc. ‐ Accelerating cell therapy through innovation

Zeon acquires Deterministic Cell Separation technology patents from GPB Scientific to advance innovation in cell therapy and strengthen its presence in the life sciences field.

Edge Precision at MD&M Midwest 2025 – Booth #3912
Conference Conferences & Events

Edge Precision at MD&M Midwest 2025 – Booth #3912

Edge Precision is exhibiting at MD&M Midwest on October 21–22, 2025. Visit Booth #3912 to explore our precision molded COP components, microfluidic plates, and bonded assembly solutions for medical diagnostics.

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